| Within the great range of products offered by the
Spanish ceramic industry, developments in porcelain stoneware have
been outstanding. Born in the 80s as a product with high technical
specifications, its main feature was that it was natural looking and
more similar in appearance to natural rock or stone than any other
ceramic product. In some instances it even presented novel combinations
of materials unknown thus far.
This is a very compact product, vitrified throughout and with extremely
low porosity. This last is an essential feature that lends the material
excellent mechanical and chemical properties, making it frost resistant
and therefore useable for outdoor flooring and walls in cold climates.
It is also highly resistant to chemical substances and cleaning
agents. It resists abrasion well and has a high breakage threshold,
making it ideal for high-transit and industrial areas. What is more,
it is easy to clean and thus perfect for paving areas where hygiene
is of prime importance.
The search for new effects has brought into being a whole range
of finishes for the end product, such as polishing, which allows
two variations on the finish of porcelain stoneware to be produced:
natural and polished. Natural or unpolished stoneware is not treated
at all after firing, so its appearance is natural, very much like
the types of rock or stone that we have all come across in nature
such as slate, marble and so on.
When the stoneware is polished it is polished after the last firing
to give a high shine finish similar to the surface of polished marble.
Another treatment given to the final product is rectification,
which today is also applied to other ceramic materials. Rectification
allows the dimensions of the pieces to be adjusted, thereby producing
geometric uniformity by avoiding problems of size discrepancy.
Bevelling the edges of the tiles or eliminating their side joints
is another treatment that is widely used at the moment. It means
that the pieces can be laid without spaces between them, which gives
a high quality aesthetic finish.
Another kind of porcelain stoneware which has made great inroads
into the international market in the last three years is porcelain
based paving. Used especially because of its frost resistance and
low porosity it is known as glazed porcelain stoneware. The product
has become an alternative to glazed ceramic products and represents
yet another opportunity for manufacturers that have so far made
"traditional" porcelain stoneware.
Because of single firing technology which allows material of high
technical specification to be produced, porcelain based paving is
now being made all over the world. Treatments it is given include
polishing, rectifying, satin finishing and bevelling the edges.
In Spain, production of porcelain stoneware is growing furiously
and many manufacturers are investing in porcelain production facilities.
One of the reasons that Porcelain Stoneware has been so successful
is that the material offers both high technical specifications and
greater aesthetic qualities.
Latest trends in porcelain stoneware
Introduction of large formats upto 90x120cm, opening up new possibilities
for it to replace natural stone for facings, kitchen worktops and
bathroom surfaces.
Research into its decorative effects is ongoing, with developments
concentrating on rustic style products and mosaic.
Various surface treatments are being applied to achieve innovative
effects, such as rectifying, polishing, satin finishing etc.
Accessory pieces are becoming increasingly elaborate, with relief
work the most significant development.
Pieces are now being pre-cut and mounted on mesh, enabling complex,
highly decorative modular systems to be created.
Porcelain tile profile
Denomination
"Porcelain tile" is the general name for very low water
absorption ceramic tiles that are dry pressed, unglazed and are
produced by single firing.
Appearance
The tile is coloured right the way trough with uniform or granular
distribution of the colour. It has a fine, homogeneous grain and
the non-homogeneous elements (grains, inclusions, and pores) cannot
be distinguished by the naked eye. The face of the tile, which is
made of the same material as the body, may be brazen, mottled, marble-like
or decorated.
The surfaces and edges are regular and well-finished. The square
is currently the predominant shape, with smaller proportions of
rectangles being made. The most common Commonly used special pieces
that are now available as porcelain tiles include steps and skirtings.
Use
Porcelain stoneware tiles may be used as they are after firing,
or their face may be polished to make it shine and look smooth.
The face may have decorative relief (similar to natural stone) or
be non-slip (diamond tips, grooves, angles...)
Production in Spain
Porcelain tiles are the most recent product on the market. Spanish
production, which began in 1988, now offers a wide variety that
is increasing in response to demand.
Classification standard
Due to its low porosity E < 0.5%, porcelain tiles will be included
in group BIa according to ISO13006 and UNE EN 67-087 standards.
| Standard
measurament |
Thickness
|
Water
absorption |
Breaking load
|
GL
Abrasion
|
UGL
Abrasión |
Frost
resistance |
Chemical
resistance |
15 x 15 to
60 x 60 cm |
<8 mm |
0.1 % |
2200-5200 N |
- |
110-160 mm3 |
Yes |
Yes |
|